Custom Enclosures, Built for Your Product

Every product is different. Standard enclosures rarely fit just right, and modifying them takes time. That’s why Stack55 makes enclosures tailored to your exact needs—with the right size, material, cutouts, and finish from the start.

Whether you’re designing industrial equipment, consumer electronics, gaming hardware, audio gear, or networking devices, a custom enclosure gives your product a professional look and precise functionality.

Built for Your Industry

Industrial & Automation

• Control systems, automation modules, and power electronics.
• Built for durability, precision, and easy mounting.
• Options for rugged materials, IP-rated sealing, and EMI shielding.

Healthcare & Lab Equipment

• Monitoring devices, diagnostics, and custom medical instruments.
• Lightweight aluminum enclosures with custom ports and screen cutouts.
• Sterilization-friendly finishes for medical environments.

Consumer Electronics & Gaming

• Handheld consoles, IoT devices, and smart gadgets.
• Custom-cut button layouts, ventilation, and screen openings.
• Sleek, professional finishes in anodized aluminum or acrylic.

Networking & Computing

• Mini PCs, routers, and custom peripherals.
• Compact, thermally managed enclosures with precise port cutouts.
• Heat-dissipating aluminum and modular designs.

Music & Audio Equipment

• Guitar pedals, amplifiers, and hi-fi audio gear.
• Anodized or powder-coated aluminum with custom engraving.
• Pre-machined openings for knobs, switches, and inputs.

Custom Mods & Specialty Builds

• Fight sticks, PC cases, speaker enclosures, and boutique electronics.
• Acrylic and aluminum hybrid designs for aesthetics and durability.
• Personalization options for logos, branding, and unique finishes.

High-Quality Materials for Every Application

6061 T6 Aluminum – Strong, Lightweight & Corrosion-Resistant

We use 3.2mm thick 6061 T6 aluminum sheet metal, known for its strength, durability, and corrosion resistance. It’s the go-to choice for industries like aerospace, robotics, and automotive because of its excellent impact resistance and weldability. If your enclosure needs a balance of strength and weight savings, this is the perfect option.

Key Features:

• Strong & lightweight
• Excellent corrosion resistance
• Ideal for impact-loading applications
• Suitable for welding

Anodized Aluminum – Extra Protection & Color Options

Anodizing enhances wear resistance, corrosion resistance, and durability while adding a sleek, professional finish. Our anodized aluminum enclosures are available in multiple colors and meet MIL-A-8625 Type II, Class II specifications.

Available Finishes:
Black
Clear
Blue
Gold
Red

Things to Note:

• Some imperfections may be visible through the anodizing.
• Color tones may vary between batches.
• Non-conductive – not suitable for enclosures requiring electrical grounding.
• Welding after anodizing is not recommended.
• Adds ~0.0002”-0.0009” per side to the surface.
• Bend lines may be visible through the anodized finish.

If you need an enclosure that stands up to harsh environments while looking great, anodized aluminum is the way to go.

Laser Cut Acrylic – Stylish, Durable & Transparent

Need a clear or colored enclosure? We offer laser-cut cast acrylic in five colors, available in 3mm thickness. Acrylic enclosures are a favorite for gaming consoles, custom mods, speaker housings, and display electronics.

Key Features:

• Crisp, precise laser cuts
• Available in multiple colors
• Great for display panels, prototypes, and stylish enclosures

Perfect for DTC products where aesthetics matter, acrylic enclosures let you showcase internal components while keeping them protected.

Customization Options

Precision Sizing

Your product defines the dimensions—no more forcing components into off-the-shelf boxes.

Material Choices

• 6061 T6 Aluminum – Strong, lightweight, and corrosion-resistant.
• Anodized Aluminum – Extra protection with multiple color options.
• Acrylic – Transparent or colored, perfect for custom electronics and gaming.

Pre-Cut Openings & Mounting

• Cutouts for buttons, screens, ports, and connectors—done with precision.
• Mounting options for PCB standoffs, brackets, and panel integration.

Branding & Aesthetic Finishes

• Logos and labels engraved or printed.
• Powder-coated, anodized, or polished finishes for a professional look.
• Transparent acrylic options for modern, high-end designs.

Why Go Custom?

Perfect Fit & Function

Every enclosure is made to your exact specifications—no workarounds.

Saves Time & Effort

Arrives ready to use—no drilling, cutting, or modifying required.

Professional Look

A custom enclosure makes your product look polished and production-ready.

Scalable Production

From prototypes to large-scale production, we deliver enclosures at the speed you need.

How to Get Started

Pick one of our pre-made templates or start your custom box from scratch.